Monday, 12 May 2014

Mahindra opens electric two-wheeler plant in Michigan


On April 15 this year, our sister magazine Autocar Professional broke the news about the Mahindra Group developing the all-new GenZe electric two-wheeler, which has been designed, engineered and manufactured in Ann Arbor, Michigan.
 
Less than a month later, the Mahindra Group inaugurated the Mahindra GenZe manufacturing facility and the Mahindra North American Technical Center (MNATC) in Southeast Michigan, USA. The GenZe plant has the capacity to assemble up to 9,000 vehicles per annum, with the ability to ramp up to 20,000 vehicles if needed.
 
Speaking at the opening of the plant, Anand Mahindra, chairman, Mahindra Group, said: “Michigan provided us the perfect eco-system to step up our US presence. We were able to draw on the terrific automotive engineering and manufacturing talent available in the state, to create industry leading initiatives for the United States. The North American Technical Center and GenZe represent important disruptive product incubators for the Mahindra Group. Constant innovation focused on improving the lives of our consumers, employees and the communities they impact is at the core of Mahindra’s ‘Rise’ philosophy and we are delighted to see this come to fruition in the United States.”
 
“We welcome global leaders like Mahindra to Michigan and applaud them for their product and engineering leadership. Hi-tech green manufacturing and R&D has been the cornerstone of our partnership and job creation initiatives and we are pleased to have the Mahindra brand grow its US presence from Michigan,” said Michigan governor Rick Snyder.
 
The Mahindra Group says the GenZe is the only two-wheeled electric vehicle of its kind in the United States. Targeted at students and urban commuters, the GenZe offers ease of travel, specialised storage and a range of 50km with many industry first features. With the top speed set at 50kph, there is no need for a motorcycle license to operate the GenZe in most states in the US.
 
Meanwhile, MNATC will be focused on providing Mahindra with globally competitive product designs and technologies in support of its future product portfolio. Currently staffed with more than 40 engineers with complete vehicle engineering design capabilities, the expertise and capabilities of the MNATC will be key to helping develop automotive platforms for Mahindra’s global markets.
 
“The MNATC is delivering on its promise of world-class product development as we take on complex global programs. Utilising the automotive talent available here in Southeast Michigan, we’re putting together a truly exceptional team of automotive professionals to meet Mahindra’s future product development needs,” said Rick Haas, COO, Mahindra MNATC. He added, “We are delighted with the opening of our expanded technical center that provides us the infrastructure to design, engineer and prototype industry leading products and solutions for Mahindra’s global customer base.”

THE BMW M4 COUPE...........

This is the new M4 coupé, successor to the iconic M3 coupé and sister car to the four-door BMW M3. Not only does the BMW M4 create a whole new model designation for itself, it also houses a number of new driveline developments, including a new turbocharged in-line six-cylinder engine. This new powerhouse produces a power peak of 422bhp and 56kgm of torque. BMW has managed to slash the weight of the car by 83kg with the use of lightweight materials, although the optional seven-speed dual-clutch automatic M-DCT gearbox, adds 40kg over the six-speed manual, taking the M4 coupé to 1,537kg.

When it comes to driving dynamics, the M4 coupé offers marvellous ease of driveability and extraordinary refinement at one end of the spectrum, along with amazing pace and tremendous dynamic proficiency at the other. It may be clichéd, but it really is a car for all occasions.

The key to its broad spread of talent is its Drive Performance Control, which allows the driver to tailor the properties of this new M-car over a significantly wider range than its predecessor. Accessed via three buttons on the centre console, you get the choice of Efficiency, Sport and Sport+ modes for the engine mapping together with Comfort, Sport and Sport+ modes for the suspension damping and electro-mechanical steering. And unlike on standard BMW models which restrict you to one common mode for all, this car allows you mix and match the engine, damping and steering setting to suit your needs. An M-mode function also allows you to save preferred combinations, which can then be easily accessed via a pair of buttons on the steering wheel.

In comfort mode, the car is not even remotely demanding. You could cover kilometres and kilometres without ever feeling remotely challenged – all in a sumptuous environment offering outstanding levels of interior comfort and first-rate ergonomics. In this sense, the M4 coupé proves to be a convincing everyday proposition.

But if you ever feel the need for the car to be more engaging, simply nudge the buttons down beside your thigh to engage Sport and it instantly becomes more purposeful in nature. The properties of the driveline, chassis and electronic driving aids are altered to give a more urgent action to the steering and added aggressiveness within the throttle mapping, while satisfying damping compliance gives way to a slightly stiffer ride and the calibration of the electronic stability control suddenly becomes a lot more liberal, allowing you to entertain the hooligan within when conditions permit.

Moving up into Sport+ further heightens the experience, although it is really only intended for track work and proves wearing for any distance on public roads.

The driving position is excellent, supported by newly designed sport seats offering a wide squab, plenty of lateral support and a good deal more adjustment than you will likely ever need. The clarity of the unique instruments, superb weighting of the controls and the quality of the materials leave you in little doubt that you’re aboard something special.

Like all M-cars down through the years, it is the engine that moulds the driving experience of the M4 coupé more than anything else. And it is here where the new twin-turbocharged six-cylinder unit both impresses and disappoints. At start up, it sounds remarkably similar to the twin-turbocharged V8 from the M5, with an odd diesel-like chatter to the engine and a raspy exhaust note. Thankfully, it improves as you select first and move off.  

Predictably, the single biggest change over the M3 coupé is in the delivery, which couldn’t be any more different than before. With all that torque concentrated low down, there is substantial shove from little more than idle. This results in outstanding flexibility across a much wider range of revs, making it much better suited to stop/go city driving than its predecessor.

Just don’t count on the same razor-sharp throttle response as before when the road opens up and you get to put your foot down. The inherent qualities of the forced-induction engine mean the initial pick-up is a lot less rabid than with the old naturally aspirated unit owing to a fleeting moment of lag as the two turbochargers spool up to full boost. But once they do, the in-gear shove is uncompromising.

Still, there's no need to pile on the revs in an attempt to tap into the deep seam of performance offered by the new engine. You merely flex your right foot in a suitable gear and the engine obliges with truly muscular properties. The resulting rush of acceleration is spectacular, particularly between 3,500 and 5,500rpm where the M4 coupé feels to be at its strongest.

Inevitably, though, it lacks the outright aural intensity of the unit it replaces, despite the inclusion of Active Sound Design, which reproduces the sound of the M4 coupé’s new six-cylinder through the audio speakers at various volumes and frequencies based on engine revs, throttle load and speed.

With two mono-scroll turbochargers, variable valve timing and continuously variable camshaft control, it revs quite freely, extending to 7,600rpm before the onset of the limiter. This is quite high by turbocharged engine standards, but 600rpm less than the old naturally aspirated engine achieved.

The optional dual-clutch automatic gearbox provides the M4 coupé with the ease of usability to match its fervent on-boost accelerative ability, leading to a highly impressive set of performance figures: 0-100kph in 4.1sec and the standing kilometre, now very much accepted as the modern day acceleration yardstick, in 22.2sec. This is a respective 0.5sec and 0.7sec faster than the old M3 coupé.

As a further indicator of just how much the new engine has transformed the performance, BMW claims the M4 coupé is capable of accelerating from 80 kph to 120kph in fourth gear in just 3.5sec. By comparison, the M3 coupé required 4.3sec. Top speed remains limited to 250kph, although buyers can have it raised to 280kph with an optional M Driver’s package.

It is not just the sheer potency of its straight-line acceleration and heaving in-gear qualities that makes the new BMW M4 coupé so exciting to drive hard, though. There is a perceptible completeness to the engineering of its chassis that serves to provide the new M-car with a wonderfully fluid feel over challenging sections of blacktop.

TOYOTA ETIOS CROSS

The Toyota Etios Cross, first showcased by Toyota at Auto Expo 2014 earlier this year, is the Japanese carmaker’s attempt to cash in on India’s love for compact SUVs and crossovers. The basic formula here remains the same as on the Volswagen Cross Polo that was launched in 2013. In essence, the Etios Cross is a regular Etios Liva hatchback beefed up with a rugged-looking body kit. The added body cladding imparts a serious aggressive look, and while it may look a bit over the top, it ensures that the Etios Cross doesn’t get lost in the crowd – something the Toyota Etios Liva was quite prone to. 
 
The Etios Cross gets a matte black plastic band that goes right across from its chin, to the flanks and around the rear, thereby adding muscular chunks to the car. There are also pseudo skid plates with a dull silver finish adding to the complete picture. 
 
Roof rails, a spoiler at the rear and diamond-finish 15-inch alloy wheels all add to the Etios Cross’ appeal. Additionally, the ‘Etios Cross’ badge is prominently displayed on the boot lid and looks rather good. All of these add to the dimensions of the Etios Liva and makes the Cross 120mm longer, 40mm wider and 45mm taller than the standard Liva. Weight, too, has gone up by around 20kg spec-to-spec.
 
Unlike the VW Cross Polo which is offered in a single variant with a 1.2-litre diesel motor, the Etios Cross will be offered in two levels of trim and three engines to choose from; 1.2-litre and 1.5-litre petrol engines and a 1.4-litre diesel motor. 
Tyres

Fact File

Engine

Type1.5-litre DOHC petrol / 1.4-litre common rail turbo-diesel
Power89bhp at 5600rpm / 67bhp at 3800rpm
Torque13.46kgm at 3000rpm / 17.3kgm at 1800-2400rpm
Power to weight

Transmission

TypeFront-wheel drive
Gearbox5-speed manual

Dimensions

Length3895mm
Width1735mm
Height1555mm
Wheel base2460mm

Chassis & Body

WeightPetrol: 950kg / Diesel: 1030kg
Tyres185/60 R15

Economy

Tank size45 litres